SEARCH AND BROWSE

SEARCH AND BROWSE

1995 - 2006 Mercury / Mariner 4-stroke 4-90 HP Clymer Outboard Repair Manual
1995 - 2006 Mercury / Mariner 4-stroke 4-90 HP Clymer Outboard Repair Manual

1995 - 2006 Mercury / Mariner 4-stroke 4-90 HP Clymer Outboard Repair Manual

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1995 - 2006 Mercury / Mariner 4-stroke 4-90 HP Clymer Outboard Repair Manual
Click to enlarge image(s)

With step-by-step repair procedures combined with detailed photography and extensive use of exploded views, Clymer manuals are a must-have tool for the do-it-yourselfer.

Models Covered:

  • Mercury / Mariner Outdrives 4 - 90 HP 1995 - 2006.

  • Does not cover 60 HP models.

Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes / cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propeller / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Starting difficulty / Starting system / Ignition system / Warning systems / Charging system / Fuses / Power head / Cooling system / Gearcase / Trim system / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication and maintenance and tune-up / Check oil level / Check for fuel system leaks / Check steering system / Flushing the cooling system / Fuel requirements / Fuel filter inspection / Engine oil requirements / Oil drain and fill locations / Pumping the oil from the engine / Draining the engine eoil / Filling the oil / Oil and filter change / Cleaning the oil screen / Removing carbon deposits / Anodes / Timing belt and pulleys / Hoses and clamps / Thermostat inspection / Gearcase lubricant / Checking gearcase lubricant level / Changing the gearcase lubricant / Gearcase anode inspection / Water pump and impeller inspection / Propeller shaft inspection / Swivel and tilt tube lubrication / Trim system fluid level check / Starter maintenance / Wiring inspection / Routine maintenance / Tune-up / Compression test / Spark plugs / Valve adjustment / Carburetor adjustment / Ignition timing / On-boat testing / Submersion / Specifications

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENTS
Fuel system adjustments / Valve adjustment / Cables and linkage / Specifications

CHAPTER SIX / FUEL SYSTEM

CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEM
Battery / Starting system / Charging system / Ignition system / Warning system components / Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Inspection / Power head removal / Inspection / Specifications

CHAPTER NINE / GEARCASE
Gearcase operation / Gearcase identification / Propeller / Gearcase removal and installation / Water pump / Gearcase / Inspection / Specifications

CHAPTER TEN / MANUAL STARTER
Removal / disassembly / assembly and installation / Specifications

CHAPTER ELEVEN / POWER TRIM AND MIDSECTION
Power trim system / Fluid filling / Air bleeding / Midsection / Specifications

CHAPTER TWELVE / REMOTE CONTROL
Cable removal and installation / Remote control disassembly and assembly / Specifications

INDEX

WIRING DIAGRAMS

Models covered:

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 4 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 5 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 6 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 9.9 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 15 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 25 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 30 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 40 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 50 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 75 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 90 HP

Mercury/Mariner 4 HP (1995-2006)
Mercury/Mariner 5 HP (1995-2006)
Mercury/Mariner 6 HP (1995-2006)
Mercury/Mariner 9.9 HP (1995-2006)
Mercury/Mariner 15 HP (1995-2006)
Mercury/Mariner 25 HP (1995-2006)
Mercury/Mariner 30 HP (1995-2006)
Mercury/Mariner 40 HP (1995-2006)
Mercury/Mariner 50 HP (1995-2006)
Mercury/Mariner 75 HP (1995-2006)
Mercury/Mariner 90 HP (1995-2006)

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Notes / cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propeller / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Starting difficulty / Starting system / Ignition system / Warning systems / Charging system / Fuses / Power head / Cooling system / Gearcase / Trim system / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication and maintenance and tune-up / Check oil level / Check for fuel system leaks / Check steering system / Flushing the cooling system / Fuel requirements / Fuel filter inspection / Engine oil requirements / Oil drain and fill locations / Pumping the oil from the engine / Draining the engine eoil / Filling the oil / Oil and filter change / Cleaning the oil screen / Removing carbon deposits / Anodes / Timing belt and pulleys / Hoses and clamps / Thermostat inspection / Gearcase lubricant / Checking gearcase lubricant level / Changing the gearcase lubricant / Gearcase anode inspection / Water pump and impeller inspection / Propeller shaft inspection / Swivel and tilt tube lubrication / Trim system fluid level check / Starter maintenance / Wiring inspection / Routine maintenance / Tune-up / Compression test / Spark plugs / Valve adjustment / Carburetor adjustment / Ignition timing / On-boat testing / Submersion / Specifications

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENTS
Fuel system adjustments / Valve adjustment / Cables and linkage / Specifications

CHAPTER SIX / FUEL SYSTEM

CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEM

Battery / Starting system / Charging system / Ignition system / Warning system components / Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Inspection / Power head removal / Inspection / Specifications

CHAPTER NINE / GEARCASE
Gearcase operation / Gearcase identification / Propeller / Gearcase removal and installation / Water pump / Gearcase / Inspection / Specifications

CHAPTER TEN / MANUAL STARTER
Removal / disassembly / assembly and installation / Specifications

CHAPTER ELEVEN / POWER TRIM AND MIDSECTION
Power trim system / Fluid filling / Air bleeding / Midsection / Specifications

CHAPTER TWELVE / REMOTE CONTROL
Cable removal and installation / Remote control disassembly and assembly / Specifications

INDEX

WIRING DIAGRAMS


Models covered:
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 4 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 5 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
Mercury/Mariner 6 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
Mercury/Mariner 9.9 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 15 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 25 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 30 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 40 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 50 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 75 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 90 HP

Does not cover 60 HP models. - See more at: http://www.clymer.com/clymer-manuals-mercury-mariner-4-90-hp-four-stroke-outboards-1995-2000-b710#sthash.Fdt44LRO.dpuf

Mercury/Mariner 4 HP (1995-2006)
Mercury/Mariner 5 HP (1995-2006)
Mercury/Mariner 6 HP (1995-2006)
Mercury/Mariner 9.9 HP (1995-2006)
Mercury/Mariner 15 HP (1995-2006)
Mercury/Mariner 25 HP (1995-2006)
Mercury/Mariner 30 HP (1995-2006)
Mercury/Mariner 40 HP (1995-2006)
Mercury/Mariner 50 HP (1995-2006)
Mercury/Mariner 75 HP (1995-2006)
Mercury/Mariner 90 HP (1995-2006)

Does not cover 60 HP models. - See more at: http://www.clymer.com/clymer-manuals-mercury-mariner-4-90-hp-four-stroke-outboards-1995-2000-b710#sthash.Fdt44LRO.dpuf
Specifications
Publisher: Clymer Publications
Paperback: 576 Pages
Dimensions: 1.3 x 10.8 x 8.4 inches
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