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1990 - 1993 Mariner 2.5-275 HP Outboard Clymer Repair Manual
1990 - 1993 Mariner 2.5-275 HP Outboard Clymer Repair Manual

1990 - 1993 Mariner 2.5-275 HP Outboard Clymer Repair Manual

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1990 - 1993 Mariner 2.5-275 HP Outboard Clymer Repair Manual
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This detailed and comprehensive manual covers Mariner Outboards engines from 1990-1993, 2.5 to 250 HP 2-strokes.  Step-by-step procedures and detailed illustrations guide you through every job. This manual can be used by anyone from first-time do-it-yourselfers to professional mechanics. The text provides step-by-step information on maintenance, tune-up, repair and over haul. Hundreds of photos and drawings guide the reader through every job. Clymer manuals are designed for easy use. All chapters are thumb tabbed and important items are indexed at the end of the manual. All procedures, tables, photos and instructions in this manual are designed for the reader working on the machine or using the manual for the first time.


Models Covered:  Mariner 2.5 hp, 3.3 hp, 4 hp, 5 hp, 8 hp, 9.9 hp, 15 hp, 20 hp, 25 hp, 40 hp, 50 hp, 60 hp, 75 hp, 90 hp, 100 hp, 115 hp, 135 hp, 150 hp, 150 Magnum II, 150 Magnum III, 150 Magnum EFI, 175 hp, 175 Magnum EFI, 200 hp, 200 Magnum EFI, 250 hp, 275 hp
 


Inside you will find:

  • Quick Reference Data: All the most frequently needed specifications on specially marked pages.

  • General Information (in full color): Manual organization, lubricant types, corrosion prevention, and propeller design

  • Troubleshooting: Easy-to-follow texts & charts guide you from symptoms to causes

  • Lubrication, Maintenance & Tune-Up: All the tasks required for safety & top performance

  • Engine: Disassembly, overhaul & assembly information. Including diagnostic procedures & adjustments.

  • Drive System: Disassembly, overhaul & assembly information. Including diagnostic procedures & adjustments

  • Fuel System: Fuel pump overhaul; carburetor overhaul and adjustment; fuel tank & line service

  • Electrical Systems: Testing & Adjustment and replacement procedures for starting, charging, lighting, magneto, ignition & PEI systems

  • Cooling System: System operation, maintenance, repair, rebuilding & troubleshooting

  • Steering System: System operation, maintenance, repair, rebuilding & troubleshooting

  • Index: Reference and Cross-reference

  • Wiring Diagrams: Complete Schematics for all models.


Table of Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Charging system / Ignition system / Breaker-point ignition troubleshooting (1990-1992 2.5 hp models) / Capacitor discharge ignition (CDI) / Direct voltage test / Resistance test / Speed limiter / Spark advance/idle stabilizer module troubleshooting / Fuel system / Engine / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Proper fuel selection / Recommended fuel mixture / Autoblend oil injection / oil injection systems / Fuel mixing procedure / AutoBlend 2 injection system / Constant ratio oil injection / Variable ratio oil injection / Checking lower drive unit lubrication / Lower drive unit lubricant change / Propeller shaft lubrication / Saltwater corrosion of gear housing bearing carrier and nut / Storage / Anti-corrosion maintenance / Complete submersion / Flushing the cooling system / Tune-up / Compression test / Spark plugs / Lower unit and water pump check / Fuel system service / Fuel line and hoses inspection / Fuel filter service / inline fuel filter / Sight bowl filter / Water separating filter (EFI models) / Final fuel filter (EFI models) / Fuel pump (except EFI models) / Fuel pump pressure test / Ignition system service / Breaker point and condenser service / Battery and starter check / Starter solenoid check / Alternator and rectifier check / Ignition timing and synchronization / On-boat performance test / Specifications

CHAPTER FIVE / TIMING, SYNCHRONIZING AND ADJUSTING
Ignition timing and synchronization / 2.5 hp models (prior to serial No. D90217) / 4 and 5 hp models / 8, 9.9 and 15 hp models / 20 and 25 hp models / 40 hp models / 50 and 60 hp models (prior to serial No. D000750) / 50 and 60 hp models (serial No. D000750-on) / 75 and 90 hp models / 100 and 115 hp models / 135-200 hp (except EFI) models / 250 and 275 hp models / 150, 175 and 200 EFI models / Specifications

CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetor / Throttle plunger carburetor (2.5 and 3.3 hp models) / Integral fuel pump carburetor (4 and 5 hp models) / Integral fuel pump carburetor with primer system (8-25 hp models) / WMA carburetor (40 hp models) / MerCarb center bowl carburetor (50 and 60 hp models prior to serial No. D000750) / WME carburetor (50 and 60 hp serial No. D000750-on, 75, 90, 100 and 115 hp models) / WMH carburetor (135-200 hp models) / MerCarb center bowl carburetor (250 and 275 models) / Thermal air valve (135-200 hp models) / Enrichment valve and choke solenoid systems / Anti-siphon devices / Fuel filter / Fuel tank / Fuel hose and primer bulb / Electronic fuel injection (EFI) / Fuel management tests / Specifications

CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery / Battery charging system / Starting system / Magneto breaker point ignition / Capacitor discharge ignition (CDI) (1993 [serial No. D901217-on] 2.5 and 3.3 hp models) / Capacitor discharge ignition (CDI) (4-275 hp models) / Specifications

CHAPTER EIGHT / POWER HEAD
Engine serial number / Gaskets and sealants / Fasteners and torque / Power head / Specifications

CHAPTER NINE / LOWER UNIT GEAR HOUSING
Service precautions / Gear housing / Water pump / Bearing carrier and propeller shaft / Pinion gear, drive shaft and forward gear / Lower shift shaft, bushing and cam / Propeller / Trim tab adjustment / Specifications

CHAPTER TEN / POWER TRIM AND TILT SYSTEM
Manual tilt assist system / One-ram integral power trim system (40-60 hp models) / Three-ram integral power trim system (75-200 hp models) / One-ram Oildyne power trim system (250-275 hp models) / Power trim assembly removal/installation / Power trim motor and pump assembly removal/installation / Specifications

CHAPTER ELEVEN / OIL INJECTION SYSTEM
AutoBlend II (50 and 60 hp prior to serial No. D000750) / Constant-ratio oil injection (40 hp and 50-60 hp models [serial No. D000750-on]) / Injection system service / Variable-ratio oil injection (75-115 hp models) / Warning horn system / Injection system service / Variable-ratio oil injection (V6 models) / Warning horn system / Injection system service / Specifications

CHAPTER TWELVE / MANUAL REWIND STARTERS
2.5 and 3.3 hp models / 4 and 5 hp models / 8, 9.9, 15, 20 and 25 hp models / 40 hp models / Specifications

INDEX

WIRING DIAGRAMS


Models covered:
1990 1991 1992 1993 Mariner 2.5 HP Outboard
1990 1991 1992 1993 Mariner 3.3 HP Outboard
1990 1991 1992 1993 Mariner 4 HP Outboard
1990 1991 1992 1993 Mariner 5 HP Outboard
1990 1991 1992 1993 Mariner 8 HP Outboard
1990 1991 1992 1993 Mariner 9.9 HP Outboard
1990 1991 1992 1993 Mariner 15 HP Outboard
1990 1991 1992 1993 Mariner 20 HP Outboard
1990 1991 1992 1993 Mariner 25 HP Outboard
1990 1991 1992 1993 Mariner 40 HP Outboard
1990 1991 1992 1993 Mariner 50 HP Outboard
1990 1991 1992 1993 Mariner 60 HP Outboard
1990 1991 1992 1993 Mariner 75 HP Outboard
1990 1991 1992 1993 Mariner 90 HP Outboard
1990 1991 1992 1993 Mariner 100 HP Outboard
1990 1991 1992 1993 Mariner 115 HP Outboard
1990 1991 1992 1993 Mariner 135 HP Outboard
1990 1991 1992 1993 Mariner 150 HP Outboard
1990 1991 1992 1993 Mariner 150 Magnum II Outboard
1990 1991 1992 1993 Mariner 150 Magnum III Outboard
1990 1991 1992 1993 Mariner 150 Magnum EFI Outboard
1990 1991 1992 1993 Mariner 175 HP Outboard
1990 1991 1992 1993 Mariner 175 Magnum EFI Outboard
1990 1991 1992 1993 Mariner 200 HP Outboard
1990 1991 1992 1993 Mariner 200 Magnum EFI Outboard
1990 1991 1992 1993 Mariner 250 HP Outboard
1990 1991 1992 1993 Mariner 275 HP Outboard

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Clymer Repair Manuals Mariner 25 HP Manual
Clymer Repair Manuals Mariner 40 HP Manual
Clymer Repair Manuals Mariner 50 HP Manual
Clymer Repair Manuals Mariner 60 HP Manual
Clymer Repair Manuals Mariner 75 HP Manual
Clymer Repair Manuals Mariner 90 HP Manual
Clymer Repair Manuals Mariner 100 HP Manual
Clymer Repair Manuals Mariner 115 HP Manual
Clymer Repair Manuals Mariner 135 HP Manual
Clymer Repair Manuals Mariner 150 HP Manual
Clymer Repair Manuals Mariner 150 Magnum II Manual
Clymer Repair Manuals Mariner 150 Magnum III Manual
Clymer Repair Manuals Mariner 150 Magnum EFI Manual
Clymer Repair Manuals Mariner 175 HP Manual
Clymer Repair Manuals Mariner 175 Magnum EFI Manual
Clymer Repair Manuals Mariner 200 HP Manual
Clymer Repair Manuals Mariner 200 Magnum EFI Manual
Clymer Repair Manuals Mariner 250 HP Manual
Clymer Repair Manuals Mariner 275 HP Manual

Mariner 2.5 HP (1990-1993) Outboard Manual
Mariner 3.3 HP (1990-1993) Outboard Manual
Mariner 4 HP (1990-1993) Outboard Manual
Mariner 5 HP (1990-1993) Outboard Manual
Mariner 8 HP (1990-1993) Outboard Manual
Mariner 9.9 HP (1990-1993) Outboard Manual
Mariner 15 HP (1990-1993) Outboard Manual
Mariner 20 HP (1990-1993) Outboard Manual
Mariner 25 HP (1990-1993) Outboard Manual
Mariner 40 HP (1990-1993) Outboard Manual
Mariner 50 HP (1990-1993) Outboard Manual
Mariner 60 HP (1990-1993) Outboard Manual
Mariner 75 HP (1990-1993) Outboard Manual
Mariner 90 HP (1990-1993) Outboard Manual
Mariner 100 HP (1990-1993) Outboard Manual
Mariner 115 HP (1990-1993) Outboard Manual
Mariner 135 HP (1990-1993) Outboard Manual
Mariner 150 HP (1990-1993) Outboard Manual
Mariner 150 Magnum II (1990-1993) Outboard Manual
Mariner 150 Magnum III (1990-1993) Outboard Manual
Mariner 150 Magnum EFI (1990-1993) Outboard Manual
Mariner 175 HP (1990-1993) Outboard Manual
Mariner 175 Magnum EFI (1990-1993) Outboard Manual
Mariner 200 HP (1990-1993) Outboard Manual
Mariner 200 Magnum EFI (1990-1993) Outboard Manual
Mariner 250 HP (1990-1993) Outboard Manual
Mariner 275 HP (1990-1993) Outboard Manual
 

Specifications
Publisher: Clymer Publications
Softcover: 640 pages
Dimensions: 8.3 x 10.9 x 1.0 inches
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