SEARCH AND BROWSE

SEARCH AND BROWSE

1995 - 2007 Johnson / Evinrude Outboards, 2-70 HP Outboards & Jet Drives, Clymer Repair Manual
1995 - 2007 Johnson / Evinrude Outboards, 2-70 HP Outboards & Jet Drives, Clymer Repair Manual

1995 - 2007 Johnson / Evinrude Outboards, 2-70 HP Outboards & Jet Drives, Clymer Repair Manual

  • Hassle Free Returns - NO RMA's!
  • No Restocking Fees
  • Over 173,000 Satisfied Customers
  • 30 Day Money Back Guarantee*
    (*Restrictions Apply. See Return Policy)
1995 - 2007 Johnson / Evinrude Outboards, 2-70 HP Outboards & Jet Drives, Clymer Repair Manual
Click to enlarge image(s)

Covers all the following Evinrude/Johnson Two-Stroke Outboard & Jet Drive motors:

Evinrude/Johnson 15 HP (1995-2007)
Evinrude/Johnson 18 Jet (1995-2007)
Evinrude/Johnson 2 HP (1995-2007)
Evinrude/Johnson 20 HP (1995-2007)
Evinrude/Johnson 25 HP (1995-2007)
Evinrude/Johnson 28 Jet (1995-2007)
Evinrude/Johnson 28 Special (1995-2007)
Evinrude/Johnson 3 HP (1995-2007)
Evinrude/Johnson 3.3 HP (1995-2007)
Evinrude/Johnson 3.5 HP (1995-2007)
Evinrude/Johnson 30 HP (1995-2007)
Evinrude/Johnson 35 HP (1995-2007)
Evinrude/Johnson 4 Deluxe (1995-2007)
Evinrude/Johnson 4 HP (1995-2007)
Evinrude/Johnson 40 HP (1995-2007)
Evinrude/Johnson 48 Special (1995-2007)
Evinrude/Johnson 50 HP (1995-2007)
Evinrude/Johnson 50 Special (1995-2007)
Evinrude/Johnson 6 HP (1995-2007)
Evinrude/Johnson 60 HP (1995-2007)
Evinrude/Johnson 70 HP (1995-2007)
Evinrude/Johnson 8 HP (1995-2007)
Evinrude/Johnson 9.9 HP (1995-2007)

Description:

This new Clymer repair manual is for the Evinrude/Johnson 2-70 HP two-stroke outboard motor, including jet drives, spanning 1995-2007. See below for a complete list of all motors covered. Clymer marine repair manuals are considered to be the only marine repair manuals worth owning. They are used by some of the most prestigious professionals to your average everyday boat owner. Along with superior design Clymer marine repair manuals always provide the most up-to-date information available for your vehicle. This manual is 784 pages in length and the expert text gives you complete information regarding maintenance, tune-up, repair and overhaul.

Contents:

  • Step-by-step instructions
  • Detailed and exploded views and photos
  • Bold figure numbers to quickly match instructions with illustrations and photos
  • Easy-to-follow wiring diagrams
  • Thumb-tabbed chapters for quick access
  • Two-column layout with large print
  • Numbered table of contents and extensive index

Clymer manuals provide step-by-step procedures based on the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both detailed and user friendly. Accurate, clear and concise text, combined with detailed illustrations and photography, make it possible for the novice boat enthusiast to safely and enjoyably service their vehicle. At the same time, the in-depth coverage provides indispensable information for those tackling more complicated procedures.

Table of Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic’s techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING
Service precautions – 1998 model year engines / Safety precautions / Operating requirements / Test and repair equipment / Wiring harness / Startig system / AC (alternating current) lighting coil / Battery charging system / Electrical accessories / Warning systems / Ignition system / Indexing flywheel (erratic spark [2- and 3-cylinder models]) / CD1 (capacitor discharge 1-cylinder models) ignition / CD2 (capacitor discharge 2-cylinder) ignition (2 and 3.3 hp models)/ CD2 (capacitor discharge 2-cylinder) ignition (3 and 4 hp [except 4 deluxe] models) / CD2 (capacitor discharge two-cylinder) ignition (4 Deluxe, 6-48 hp, 18 jet and 28 Jet equipped with rope start and/or 4 or 5 amp charging system) / CD2 (capacitor discharge two cylinder) ignition (40 hp, 50 hp and 35 jet models equipped with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three cylinder] models / CD3 (capacitor discharge three-cylinder) ignition (50-70 hp models) / Fuel system / Anti-siphon valve tests / Fuel primer systems / Engine temperature and overheating / Engine / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Hour meter / Fuels and lubrication / Proper fuel selection / Alcohol extended gasoline / Testing for alcohol / Gasoline additives / Recommended fuel/oil mixtures / Power head break-in procedures / Fuel mixing procedures / AccuMix R oil injection system / Constant ration fuel injection (25 and 35 hp [3-cylinder) / VRO2 System (35 Jet, 40 hp [with electric start] and 50-70 hp models) / Checking lower gearcase lubricant / Jet pump service / Propeller shaft maintenance and lubrication / Corrosion of the propeller shaft bearing carrier / Off-season storage / Anti-corrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / Removing combustion chamber deposits / Compression test / Cylinder head bolt torque / Electrical harness inspection / Spark plug / Lower gear case (and Jet Pump Unit) water pump / Fuel and oil injection systems / Fuel filters / Fuel pump / Ignition system service / Battery and electric starter system / On-water performance testing / Specifications

CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENT
2 and 3.3 hp / 3 and 4 hp (except 4 deluxe) / 4 Deluxe models / 6 and 8 hp models / 9.9 and 15 hp models / 20-30 hp (two-cylinder) and 18 jet models / 25 and 35 hp (three-cylinder) models / 40-50 hp (two-cylinder), 28 jet and 35 jet models / 50-70 hp (three-cylinder) models / Specifications

CHAPTER SIX / FUEL SYSTEM
Conventional fuel pump service / Carburetors / Modular carburetor / TR and SV carburetors / Fuel primer systems / Antisiphon protection / Fuel tanks / Fuel lines, primer bulbs, fittings and connectors / Fuel filters / Reed valve service / Fuel recirculation systems / Specifications

CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery charging system / Fuses / Electric starting system / Neutral safety switch / Flywheel service / Ignition system / CD1 (capacitor discharge one-cylinder) ignition (2 and 3.3 hp models) / Capacitor discharge (two-cylinder) ignition (3 and 4 hp models [except 4 Deluxe]) / CD2 (capacitor discharge two cylinder) (4 deluxe, 6-48 hp, 18 and 28 jet models with rope start and/or 4 [or 5] amp charging system) / CD2/CD3 (capacitor discharge two/three cylinder) ignition (40-70 hp and 35 jet models with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three-cylinder] models) / Electrical connector service / Specifications

CHAPTER EIGHT / POWER HEAD
Break-in / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Upper crankshaft seal replacement (3, 4-30 hp [two-cylinder] and 18 jet) / Power head removal installation disassembly assembly cleaning and inspection / Reed valves / Thermostat / Specifications

CHAPTER NINE / LOWER GEARCASE AND JET DRIVE UNITS
Gear case operation lubrication removal installation disassembly assembly pressure and vacuum test / Gear ratio/ Service precautions / Corrosion control / Neutral start adjustment (tiller handle models) / Propeller / Trim tab adjustment / Water pump / Pinion gear shimming (40-70 hp models) / Shift shaft height adjustment (40-70 hp) / Jet drive models / Jet pump unit adjustments maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner / Specifications

CHAPTER TEN / TRIM AND TILT SYSTEMS
Manual tilt assist cylinder / Touch-trim system / Power trim and tilt hydraulic troubleshooting / Power trim and tilt system electrical troubleshooting / Electric motor testing / Power trim and tilt system service / Specifications

CHAPTER ELEVEN / OIL INJECTION SYSTEMS
Accumix R oil injection system / Constant ratio (25 and 35 hp [three-cylinder]) / VRO2 oil injection (35 jet, 40 hp [electric start] and 50-70 hp models) / Specifications

CHAPTER TWELVE / ROPE STARTERS AND REMOTE CONTROLS
Rope manual starter / Remote controls / Specifications

INDEX

WIRING DIAGRAMS


Models covered:

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 15 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 18 Jet
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 2 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 20 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 25 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 28 Jet
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 28 Special
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 3 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 3.3 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 3.5 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 30 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 35 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 4 Deluxe
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 4 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 40 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 48 Special
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 50 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 50 Special
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 6 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 60 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 70 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 8 HP
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Evinrude/Johnson 9.9 HP

Specifications
Publisher: Clymer Publishing
Softcover: 712 pages
Dimensions: 10.9 x 8.2 x 1.7 inches
Submit a Review...

autorepairmanuals.biz Coupons on tjoos.com

7600 Commerce Court, Suite B, Midland, MI 48642-7944
Call Mon to Fri between 8:30 am - 10 pm, Sat 8:30 - 10 pm, and Sun 10:00 am - 10 pm EST
(989) 839-4877 or Toll Free at (866) 553-8116 - Thanks for shopping on our site!

Copyright 2013 AutoRepairManuals.biz, All Rights Reserved