SEARCH AND BROWSE

SEARCH AND BROWSE

1996 - 1999 Polaris Magnum, Big Boss Clymer ATV Maintenance, Troubleshooting, Repair Manual
1996 - 1999 Polaris Magnum, Big Boss Clymer ATV Maintenance, Troubleshooting, Repair Manual

1996 - 1999 Polaris Magnum, Big Boss Clymer ATV Maintenance, Troubleshooting, Repair Manual

  • Hassle Free Returns - NO RMA's!
  • No Restocking Fees
  • Over 173,000 Satisfied Customers
  • 30 Day Money Back Guarantee*
    (*Restrictions Apply. See Return Policy)
1996 - 1999 Polaris Magnum, Big Boss Clymer ATV Maintenance, Troubleshooting, Repair Manual
Click to enlarge image(s)
Clymer Repair Manual ATV Manual

This new Clymer Repair Manual is for the Polaris Magnum & Big Boss ATVs spanning 1996-1999. It covers the Magnum 425 2x4 & 4x4 (1996-1998), Magnum 425 6x6 (1996-1997) and Big Boss 500 6x6 (1998-1999) models.

Featuring just as much detail as our ATV model specific manuals, this repair manual will give you everything you need for repair and maintenance. Clymer ATV repair manuals are considered to be the only ATV repair manuals worth owning. They are used by some of the most prestigious professionals to your average everyday ATV owner. Along with superior design Clymer ATV repair manuals always provide the most up-to-date information available for your ATV.

Like all Clymer motorcycle repair manuals, this book also contains:

  • Hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the ATV
  • Step-by-step instructions and two column text with large print are user friendly
  • Detailed and exploded views and photos
  • Bold figure numbers to quickly match instructions with illustrations and photos
  • Easy-to-follow wiring diagrams
  • Thumb-tabbed chapters for quick access
  • Two-column layout with large print
  • Numbered table of contents and extensive index
  • Extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity

Clymer manuals provide step-by-step procedures based on the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both detailed and user friendly. Accurate, clear and concise text, combined with detailed illustrations and photography, make it possible for the novice motorcycle enthusiast to safely and enjoyably service their vehicle. At the same time, the in-depth coverage provides indispensable information for those tackling more complicated procedures.

Models Covered:

  • Magnum 425 2X4 (1996-1998)
  • Magnum 425 4X4 (1996-1998)
  • Magnum 425 6X6 (1996-1997)
  • Big Boss 500 6x6 (1998-1999)

Contents:
 

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Cleaning parts / Handling gasoline safely / Service hints / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable shop supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Fabricating tools / Mechanics tips / Ball bearing replacement / Oil seals / Riding safely / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Speed limiter and electronic throttle control / Fuel system / Engine overheating Engine / Engine noises / Cylinder leak down test / Power train / Steering / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals / Maintenance schedule / Battery / Tires and wheels / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Transmission oil change / Rear axle housing eccentric bearings / front hub wheel bearings / Front hub / Control cable lubrication / Periodic maintenance / Drive belt inspection / drive chain and sprocket lubrication and inspection / Rear drive chain adjustment 2 x 4 and 4 x 4 models / Center and front chain adjustment 94 x 4 models / Rear axle chain and axle-to-axle drive chain 6 x 6 models / Brake fluid check and fill / Auxiliary brake testing / Electronic throttle control adjustment / Air filter / Engine breather filter / Coolant change / Fuel filter / Front wheel toe out / rear axle housing / Unscheduled inspection and maintenance / drive axle sprockets / recoil starter / Engine tune-up / Valve clearance adjustment / Spark plugs

CHAPTER FOUR / ENGINE
Cylinder head and cover / Camshaft, cam chain sprocket and tensioner / Decompressor / Valves and components / Piston and rings / Cam chain, sprocket and guides / Crankcase / Crankshaft / Balancer shaft / Shaft end play measurement and shim selection / Oil pump / Oil system one-way check valve

CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor / Carb inspection, repair and adjustment / Throttle control and cable / Exhaust pipe and muffler / Fuel valve / Starting enrichment cable (choke) / Fuel tank

CHAPTER SIX / COOLING SYSTEM
Polaris variable transmission ( PVT ) cooling system / Engine cooling system / Hoses and clamps / Coolant pump / Engine gaskets and seals / Thermostat / Temperature sensors

CHAPTER SEVEN / CLUTCHAND DRIVE BELT SYSTEM
Drive unit / Drive pulley / Driven pulley / Drive belt / Clutch inner cover

CHAPTER EIGHT / TRANSMISSION
Mainshaft / Countershaft / Shift selector / Shift selector and linkage

CHAPTER NINE / FRONT DRIVE SYSTEM
Front hub and Hillard clutch / Front drive axle, boots and constant velocity CV joints / Center chain and sprockets / Front chain and sprockets / Front and center eccentric shafts

CHAPTER TEN / ELECTRICAL SYSTEM
Charging system / Alternator stator / Voltage regulator rectifier / Capacity discharge ignition CDI / Igntion coil / Ignition stator coils / Electric driving system / Starter drive gears / Starter solenoid / Lighting / Switches

CHAPTER ELEVEN/ FRONT SUSPENSION AND STEERING
Front wheel and hub / Strut / Control Arm / Tie rods / Handlebar / Steering shaft

CHAPTER TWELVE / REAR SUSPENSION
Wheels and hub /Rear axle / Center axle / Center eccentric / Drive chain / Driven sprocket / Shock absorber / Swing arm

CHAPTER THIRTEEN / BRAKES
Front middle and rear brake pads / front middle rear brake caliper / Output shaft caliper / Master cylinder / Brake discs / Fluid / Bleeding

CHAPTER FOURTEEN / BODY
Seat / Fuel tanks cover and side cover / Headlight cover / Fenders / Rack / Bumper / Cargo Box

INDEX

WIRING DIAGRAMS

Models covered:

1998 1999 Polaris Big Boss 500 6x6
1996 1997 1998 Polaris Magnum 425 2X4
1996 1997 1998 Polaris Magnum 425 4X4
1996 1997 Polaris Magnum 425 6X6

Clymer Manuals Polaris Magnum 425 2X4 Manual
Clymer Manuals Polaris Magnum 425 4X4 Manual
Clymer Manuals Polaris Magnum 425 6X6 Manual
Clymer Manuals Polaris Big Boss 500 6x6 Manual
Specifications
Publisher Clymer
Paperback: 352 pages
Dimensions: 10.2 x 7.0 x 0.8 inches
Submit a Review...

autorepairmanuals.biz Coupons on tjoos.com

7600 Commerce Court, Suite B, Midland, MI 48642-7944
Call Mon to Fri between 8:30 am - 10 pm, Sat 8:30 - 10 pm, and Sun 10:00 am - 10 pm EST
(989) 839-4877 or Toll Free at (866) 553-8116 - Thanks for shopping on our site!

Copyright 2013 AutoRepairManuals.biz, All Rights Reserved