Diesel-powered trucks have never been more popular, and Ford's Powerstroke family of Diesel engines have been a mainstay of the marketplace since they were introduced in 1994. While these engines are well known for their durability and longevity, they still require a rebuild at some point. How to best diagnose, repair, and rebuild these engines is somewhat of a mystery for those without access to the factory manuals until now.

This book covers the vast majority of Powerstroke Diesel engines on the road, and gives you the full story on their design. Each part of the engine is described and discussed in detail, with full-color photos of every critical component. A full and complete step-by-step engine rebuild is also included.

The book's appeal extends further with a wide range of engine-building tips, charts, graphs, and information-packed sidebars to share even more information. Detailed graphics showing the engine's various system designs are also a unique feature of this book.

How to Rebuild Ford Powerstroke Diesel Engines 1994-2007 includes information on the 1994-2002 7.3L and 2003-2007 6.0L engines used in Ford's popular pickups and industrial work trucks. Author Bob McDonald is a well-known Diesel engine expert. He is the owner of Diesel repair specialty shop and has more than 20 years' experience repairing and rebuilding both gas and diesel engines of all kinds.

Chapter 1: Systems Overview 
Fuel System 
Oiling System 
Cooling System 
Cylinder Heads 
Exhaust System 
Electrical System 
Glossary of Terms 

Chapter 2: 7.3-Liter Removal and Disassembly
Air Inlet System 
Front Belt Drive Accessories and Radiator 
Final Accessories 
Turbocharger 
Engine Removal 
Begin Disassembly 
Fuel System 
Fuel Injectors 
Driver-Side Cylinder Head 
Coolant System 
HPOP System 
Passenger-Side Cylinder Head 
Transmission-Related Accessories 
Remaining External Accessories 
Reciprocating Assembly 

Chapter 3: 6.0-Liter Removal and Disassembly 
Interior Lights 
Front Drive Accessories and Radiator 
Remaining Accessories 
Remove Transmission (Automatic) 
Remove Engine 
Transmission Accessories 
Injectors and Glow Plugs 
Cylinder Heads 
Disassemble Reciprocating Assembly 

Chapter 4: Inspection and Machine Shop Work 

Chapter 5: Engine Reassembly 
Crankshaft 
Pistons 
Camshaft and Lifters 
Cylinder Heads 
High-Pressure Oil Pump (HPOP) 
Oiling System 

Chapter 6: Installation and Break-In 
7.3-Liter Engine 
Transmission 
Engine 
Fuel and Oil Systems 
Front Drive and Cooling Systems 
Exhaust System 
Re-Service Engine 
6.0-Liter Engine 
Turbo System 
Oil, Fuel and Glow Plug Systems 
Finalize Accessory Installations 
Chapter 7: Performance Upgrades 
Cold-Air Kits 
Exhaust Systems 
Gauges 
Aftermarket Dampeners 
Computer Reprogrammers 
Turbos and Intercoolers 
Injectors and HPOPs 
Flywheels 
Turbo Timers 

Appendix 
Cylinder Head Torque Sequence 
Flywheel Torque Sequence 
Intake Manifold Fastener Torque Sequence 
Cylinder Location 
Basic Specifications 
Power Stroke Capacities 

Pages: 144
Size: 8.5 X 11 (inches)
Format: Paperback
Illustrations: 376 Color Photos
Publisher: CarTech
ISBN: 9781934709610
Product Code: SA213