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2004 - 2013 Harley-Davidson XL883 & XL1200 Sportster Clymer Repair Manual
2004 - 2013 Harley-Davidson XL883 & XL1200 Sportster Clymer Repair Manual

2004 - 2013 Harley-Davidson XL883 & XL1200 Sportster Clymer Repair Manual

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2004 - 2013 Harley-Davidson XL883 & XL1200 Sportster Clymer Repair Manual
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Clymer Superbike Service, Repair & Maintenance Manual

Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity. The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly.

Models Covered:
  • 2004-2013 HARLEY-DAVIDSON XL1200C Sportster Custom
  • 2004-2011 HARLEY-DAVIDSON XL1200L Sportster Low
  • 2007-2012 HARLEY-DAVIDSON XL1200N Sportster Nightster
  • 2004-2009 HARLEY-DAVIDSON XL1200R Sportster
  • 2012-2013 HARLEY-DAVIDSON XL1200V Sportster 72 Seventy-Two
  • 2010-2013 HARLEY-DAVIDSON XL1200X Sportster 48 Fourty-Eight
  • 2004-2009 HARLEY-DAVIDSON XL883 Sportster
  • 2004-2010 HARLEY-DAVIDSON XL883C Sportster Custom
  • 2004-2013 HARLEY-DAVIDSON XL883L Sportster Low
  • 2009-2013 HARLEY-DAVIDSON XL883N Sportster Iron
  • 2004-2013 HARLEY-DAVIDSON XL883R Sportster
  • ****** Does Not Include XR1200 *******
Contents:
  • CHAPTER ONE - GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
  • CHAPTER TWO - TROUBLESHOOTING Engine operating requirements / Engine starting / Engine performance / Starting system / Charging system / Ignition system / Electronic diagnostic system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Suspension and steering / Brakes / Specifications
  • CHAPTER THREE - LUBRICATION, MAINTENANCE AND TUNE-UP Fuel type / Pre-ride inspection / Tires and wheels / Periodic lubrication / Periodic maintenance / Tune-up / Air filter element / Engine compression test / Spark plugs / Idle speed adjustment / Specifications
  • CHAPTER FOUR - ENGINE TOP END Outer rocker covers / Inner rocker covers / Cylinder head / Valves and valve components / Pushrods and covers / Cylinder / Pistons and piston rings / Oil tank and oil hoses / Specifications
  • CHAPTER FIVE - ENGINE LOWER END Engine removal installation / Valve tappets / Gearcase cover and timing gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Engine mounting system / Specifications
  • CHAPTER SIX - PRIMARY DRIVE, CLUTCH AND EXTERNAL SHIFT MECHANISM Primary drive cover / Clutch release mechanism / Primary chain adjuster / Primary drive/clutch / Clutch cable / Shift lever assembly / Shift shaft / Specifications
  • CHAPTER SEVEN - TRANSMISSION AND INTERNAL SHIFT MECHANISM Internal gearshift mechanism / Transmission / Mainshaft / (2004-2005 models) / Countershaft / (2004-2005 models) / Transmission / (2006-on models) / Mainshaft / (2006-on models) / Countershaft / (2006-on models) / Main drive gear / Crankcase bearing / Transmission drive sprocket / Specifications
  • CHAPTER EIGHT - FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS Air filter backplate / Carburetor / Intake manifold / Fuel hose and clamps / Throttle and idle cables / Starting enrichment valve (choke) / cable replacement / Fuel tank / Fuel shutoff valve / Exhaust system / Evaporative emission control system / (California models) / Specifications
  • CHAPTER NINE - ELECTRICAL SYSTEM Electrical component replacement / Battery / Charging system / Alternator / Ignition system / Starter / Starter solenoid / Lighting system / Switches / Horn / Starter relay switch / Speedometer / Tachometer / Vehicle speed sensor / Turn signal module (TSM) and turn / signal security module (TSSM) / Security system / Fuses / Maxi-fuse / Electrical connectors / Specifications
  • CHAPTER TEN - WHEELS, TIRES AND DRIVE BELT Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel inspection / Laced wheels / Disc and cast wheels / Wheel balance / Tires / Specifications
  • CHAPTER ELEVEN - FRONT SUSPENSION AND STEERING Handlebar / Front fork / Steering head and stem / Steering head bearing race / Steering play adjustment / Specifications
  • CHAPTER TWELVE - REAR SUSPENSION Shock absorbers / Swing arm / Specifications
  • CHAPTER THIRTEEN - BRAKES Brake fluid type / Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Rear brake pedal / Brake bleeding / Brake fluid draining and flushing / Specifications
  • CHAPTER FOURTEEN - BODY Seat / Front fender / Rear fender / Left side cover / Right side cover / Footrests / Footrest brackets / Sidestand / Fork lock / Specifications
  • SUPPLEMENT 2007-2013 SERVICE INFORMATION Engine starting / Engine performance / Starting system / Charging system / Ignition system / Electronic diagnostic system / Fuel system / Brakes / Periodic maintenance / Cylinder head / Engine / Gearcase cover and timing gears / Shift lever assembly / Primary drive/clutch / Air filter backplate / Electronic fuel injection (EFI) / Depressurizing the fuel system / Induction module / Fuel injectors / Throttle position (TP) sensor / TMAP sensor / Idle air control (IAC) / Oxygen (O2) sensor / Throttle body / Intake manifold / Fuel tank / Fuel pump module / Throttle and idle cables / Fuel pressure test / Evaporative emission control system / (California models) / Exhaust system / Electrical Component Replacement / Battery / Charging system / Alternator / Ignition system / Electronic control module (ECM) / Engine temperature (ET) sensor / Lighting system / Security system / Hands-free security module (HFSM) / HFSM antenna / Fuel level sender resistor / Speedometer / Vehicle speed sensor (VSS) / Clutch switch / Side stand sensor / Wire harness caddy / Relays / Fuses / Electrical connector service / Front wheel / Rear wheel / Handlebar / Front forks / Brake fluid / Front brake master cylinder / Rear brake pedal / Rear fender / Specifications
  • INDEX
  • COLOR WIRING DIAGRAMS
Models covered:

2012 2013 XL1200V
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL1200C
2004 2005 2006 2007 2008 2009 2010 2011 HARLEY-DAVIDSON XL1200L
2007 2008 2009 2010 2011 HARLEY-DAVIDSON XL1200N
2004 2005 2006 2007 2008 2009 HARLEY-DAVIDSON XL1200R
2011 2012 2013 HARLEY-DAVIDSON XL1200X
2004 2005 2006 2007 2008 2009 HARLEY-DAVIDSON XL833
2004 2005 2006 2007 2008 2009 2010 HARLEY-DAVIDSON XL883C
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883L
2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883N
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883R
Specifications
Publisher: Clymer Manuals
Softcover: 616 pages
Dimensions: 8.5 x 11.0 x 1.5 inches
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