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1985 - 2009 Suzuki VS700 - 800 Intruder/Boulevard S50 Clymer Repair Manual
1985 - 2009 Suzuki VS700 - 800 Intruder/Boulevard S50 Clymer Repair Manual

1985 - 2009 Suzuki VS700 - 800 Intruder/Boulevard S50 Clymer Repair Manual

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1985 - 2009 Suzuki VS700 - 800 Intruder/Boulevard S50 Clymer Repair Manual
Click to enlarge image(s)

Models Covered:

  • VS700 (1986 - 1987 - US)
  • VS750 (1988 - 1991 - US)
  • VS800 (1992 - 2004 - US)
  • VS800 / S50 (2005 - 2009)
  • VS750 (1985 - 1991 - UK)
  • VS800 (1992 - 1997 - UK)

Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.

The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications.

Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Tools / Measuring tools / Special tools / Cleaning solvent / Mechanic¿s tips / Ball bearing replacement / Oil seals / Riding safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Engine stop switch / Pre-checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Final drive oil change / Fork oil change / Control cable lubrication / Periodic maintenance / Front rear air filter change / Tune-up / Valve clearance measurement adjustment / Engine compression test / Spark plugs / Idle speed adjustment / Idle mixture / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Oil pump / Primary drive gear / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications

CHAPTER FIVE / CLUTCH
Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications

CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanisms / Transmission / Specifications

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valve and filter / Fuel pump / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Fuses / Circuit breaker / Wiring diagrams / Specifications

CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system check / Pressure check / Cooling fan, shroud and fan duct / Thermostat and housing / Water pump / Hoses / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, drive shaft and universal joint / Swing arm / Shock absorbers / Specifications

CHAPTER TWELVE / BRAKES
Disc brakes / Front brake pad / Front brake caliper / Front brake hose / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and linkage / Specifications

CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Frame / Specifications

INDEX

WIRING DIAGRAMS


Models covered:
1986 1987 Suzuki VS700 (U.S.)
1985 1986 1987 1988 1989 1990 1991 Suzuki VS750 (U.K.)
1988 1990 1991 Suzuki VS750 (U.S.)
1992 1993 1994 1995 1996 1997 Suzuki VS800 (U.K.)
1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Suzuki VS800 (U.S.)
2005 2006 2007 2008 2009 Suzuki VS800/S50

VS700 Intruder (U.S.) (1986-1987)
VS750 Intruder (U.S.) (1988-1991)
VS800 Intruder (U.S.) (1992-2004)
VS800 Boulevard S50 (2005-2009)
VS750 (U.K.) (1985-1991)
VS800 (U.K.) (1992-1997)
Specifications
Publisher: Penton
Paperback: 464 pages
Dimensions: 1.0 x 7.0 x 10.0 inches
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