Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly.
Models Covered:
| 2004-2013
HARLEY-DAVIDSON XL1200C Sportster Custom |
| 2004-2011
HARLEY-DAVIDSON XL1200L Sportster Low |
| 2007-2012
HARLEY-DAVIDSON XL1200N Sportster Nightster |
| 2004-2009
HARLEY-DAVIDSON XL1200R Sportster |
| 2012-2013
HARLEY-DAVIDSON XL1200V Sportster 72 Seventy-Two |
| 2010-2013
HARLEY-DAVIDSON XL1200X Sportster 48 Fourty-Eight |
| 2004-2009
HARLEY-DAVIDSON XL883 Sportster |
| 2004-2010
HARLEY-DAVIDSON XL883C Sportster Custom |
| 2004-2013
HARLEY-DAVIDSON XL883L Sportster Low |
| 2009-2013
HARLEY-DAVIDSON XL883N Sportster Iron |
| 2004-2013
HARLEY-DAVIDSON XL883R Sportster |
****** Does Not Include XR1200 *******
Contents:
CHAPTER ONE - GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers /
Fasteners / Shop supplies / Tools / Measuring tools / Electrical system
fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO - TROUBLESHOOTING
Engine operating requirements / Engine starting / Engine performance / Starting
system / Charging system / Ignition system / Electronic diagnostic system / Fuel
system / Engine noises / Engine lubrication / Clutch / Transmission / Excessive
vibration / Suspension and steering / Brakes / Specifications
CHAPTER THREE - LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Pre-ride inspection / Tires and wheels / Periodic lubrication /
Periodic maintenance / Tune-up / Air filter element / Engine compression test /
Spark plugs / Idle speed adjustment / Specifications
CHAPTER FOUR - ENGINE TOP END
Outer rocker covers / Inner rocker covers / Cylinder head / Valves and valve
components / Pushrods and covers / Cylinder / Pistons and piston rings / Oil
tank and oil hoses / Specifications
CHAPTER FIVE - ENGINE LOWER END
Engine removal installation / Valve tappets / Gearcase cover and timing gears /
Oil pump / Oil filter mount / Crankcase and crankshaft / Engine mounting system
/ Specifications
CHAPTER SIX - PRIMARY DRIVE, CLUTCH AND EXTERNAL SHIFT MECHANISM
Primary drive cover / Clutch release mechanism / Primary chain adjuster /
Primary drive/clutch / Clutch cable / Shift lever assembly / Shift shaft /
Specifications
CHAPTER SEVEN - TRANSMISSION AND INTERNAL SHIFT MECHANISM
Internal gearshift mechanism / Transmission / Mainshaft / (2004-2005 models) /
Countershaft / (2004-2005 models) / Transmission / (2006-on models) / Mainshaft
/ (2006-on models) / Countershaft / (2006-on models) / Main drive gear /
Crankcase bearing / Transmission drive sprocket / Specifications
CHAPTER EIGHT - FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Fuel hose and clamps /
Throttle and idle cables / Starting enrichment valve (choke) / cable replacement
/ Fuel tank / Fuel shutoff valve / Exhaust system / Evaporative emission control
system / (California models) / Specifications
CHAPTER NINE - ELECTRICAL SYSTEM
Electrical component replacement / Battery / Charging system / Alternator /
Ignition system / Starter / Starter solenoid / Lighting system / Switches / Horn
/ Starter relay switch / Speedometer / Tachometer / Vehicle speed sensor / Turn
signal module (TSM) and turn / signal security module (TSSM) / Security system /
Fuses / Maxi-fuse / Electrical connectors / Specifications
CHAPTER TEN - WHEELS, TIRES AND DRIVE BELT
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven
sprocket assembly / Drive sprocket / Drive belt / Wheel inspection / Laced
wheels / Disc and cast wheels / Wheel balance / Tires / Specifications
CHAPTER ELEVEN - FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering head bearing race /
Steering play adjustment / Specifications
CHAPTER TWELVE - REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
CHAPTER THIRTEEN - BRAKES
Brake fluid type / Brake service / Front brake pads / Front brake caliper /
Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master
cylinder / Brake hose and line replacement / Brake disc / Rear brake pedal /
Brake bleeding / Brake fluid draining and flushing / Specifications
CHAPTER FOURTEEN - BODY
Seat / Front fender / Rear fender / Left side cover / Right side cover /
Footrests / Footrest brackets / Sidestand / Fork lock / Specifications
SUPPLEMENT 2007-2013 SERVICE INFORMATION
Engine starting / Engine performance / Starting system / Charging system /
Ignition system / Electronic diagnostic system / Fuel system / Brakes / Periodic
maintenance / Cylinder head / Engine / Gearcase cover and timing gears / Shift
lever assembly / Primary drive/clutch / Air filter backplate / Electronic fuel
injection (EFI) / Depressurizing the fuel system / Induction module / Fuel
injectors / Throttle position (TP) sensor / TMAP sensor / Idle air control (IAC)
/ Oxygen (O2) sensor / Throttle body / Intake manifold / Fuel tank / Fuel pump
module / Throttle and idle cables / Fuel pressure test / Evaporative emission
control system / (California models) / Exhaust system / Electrical Component
Replacement / Battery / Charging system / Alternator / Ignition system /
Electronic control module (ECM) / Engine temperature (ET) sensor / Lighting
system / Security system / Hands-free security module (HFSM) / HFSM antenna /
Fuel level sender resistor / Speedometer / Vehicle speed sensor (VSS) / Clutch
switch / Side stand sensor / Wire harness caddy / Relays / Fuses / Electrical
connector service / Front wheel / Rear wheel / Handlebar / Front forks / Brake
fluid / Front brake master cylinder / Rear brake pedal / Rear fender /
Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered
2012 2013 XL1200V
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL1200C
2004 2005 2006 2007 2008 2009 2010 2011 HARLEY-DAVIDSON XL1200L
2007 2008 2009 2010 2011 HARLEY-DAVIDSON XL1200N
2004 2005 2006 2007 2008 2009 HARLEY-DAVIDSON XL1200R
2011 2012 2013 HARLEY-DAVIDSON XL1200X 2004 2005 2006 2007 2008 2009
HARLEY-DAVIDSON XL833
2004 2005 2006 2007 2008 2009 2010 HARLEY-DAVIDSON XL883C
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883L
2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883N
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883R For Shipping Rates Please Click Here (A new window will open — simply close window to continue shopping.)