Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the
ATV. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly.
Models Covered:
| 1999-2000 HONDA TRX400EX
FourTrax |
| 2001-2013 HONDA TRX400EX
Sportrax |
Contents:
CHAPTER ONE /GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Engine break-in / Service intervals / Maintenance schedule
/ Oil and filter change / Engine oil tank strainer / Drive chain cleaning,
lubrication and adjustment / Slider inspection / Throttle cable adjustment /
Clutch adjustment / Fuel line and valve inspection / brake pad and disc
inspection / Parking brake adjustment / Brake pedal adjustment / Brake bleeding
/ Skid plate / Muffler cleaning / Steering shaft inspection / Tie rod inspection
/ Shock inspection / Swing arm inspection / Valve clearance adjustment /
Carburetor adjustment / Engine compression check / Engine timing / Spark plug /
Specifications
CHAPTER FOUR and FIVE / ENGINE
Cylinder head and cover / Camshaft, cam chain sprocket and tensioner /
Decompressor / Valves and components / Piston and rings / Cam chain, sprocket
and guides / Crankcase / Crankcase seal and bearing replacement / Crankshaft /
Specifications
CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Gearshift linkage / Primary drive gear / Oil pump /
Crankcase oil strainer / Oil cooler / Oil tank / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Mainshaft / Countershaft / Shift drum and forks / Gearshift spindle and plate /
Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor / Carb inspection, repair and adjustment / Throttle
control and cable / Exhaust pipe and muffler / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Left crankcase cover and stator / Flywheel / Starter clutch / Starter / Switches
/ Handlebar switch unit / Ignition system / Fuse / Charging system / Lights /
Specifications
CHAPTER TEN and ELEVEN/ FRONT and REAR SUSPENSION
Wheel and hub / Tie rods / Steering knuckle / Control arm arms / Shock absorber
/ Steering shaft / Handlebar / Axle / Axle bearing holder / Driven sprocket /
Drive chain / Suspension adjustment / Shock linkage / Swing arm / Specifications
CHAPTER TWELVE / BRAKES
Front and rear brake pads / brake caliper / Master cylinder / Brake discs /
Fluid / Specifications
CHAPTER THIRTEEN / BODY
Seat / Rear Fender / Upper cover / Side covers / Handlebar cover / Fuel tank /
Fuel tank heat protector / Foorpegs and mudguard / Tool box / Specifications
SUPPLEMENT / 2005-2012 MODEL SERVICE INFORMATION
INDEX
COLOR WIRING DIAGRAMS
Models covered:
1999 2000 HONDA TRX400EX FOURTRAX
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HONDA TRX400EX
SPORTRAX
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