HARLEY-DAVIDSON FXD TWIN CAM 88: 1999-2005 Service, Repair & Maintenance Manual by CLYMER

Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.

The step-by-step instructions and two column text with large print are user friendly, Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly.

• FXD/FXDI Dyna Super Glide 1999-2005

• FXDX/FXDXI Dyna Super Glide Sport 1999-2005

• FXDL/FXDLI Dyna Low Rider 1999-2005

• FXDX CONV Dyna Super Glide Convertible 1999-2000

• FXDWG/FXDWGI Dyna Wide Glide 1999-2005

• FXDXT Dyna Super Glide T-Sport 2001-2003

• FXDC/FXDCI Dyna Super Glide Custom 2005

• FXDP 2001-2004

This manual includes a Quick Reference Data section with frequently used specifications and the following chapters.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine performance / Electric starting system / Charging system / Ignition system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals / Tires and wheels / Periodic lubrication / Engine oil and filter change / Transmission oil change / Primary chaincase oil change / Front fork oil change / Periodic maintenance / Primary chain adjustment / Final drive belt deflection and alignment / Rear brake adjustment / Clutch adjustment / Throttle cable adjustment / Starting enrichment valve (choke) cable adjustment / Air filter service / Tune-up / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Rocker arm and pushrods / Cylinder / Valves and components / Pistons and piston rings / Pushrods / Valve lifters / Oil pump / Oil filter mount / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase outer cover / Clutch plates and friction discs / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase inner housing / Starter jackshaft / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION
Shifter adjustment / Transmission top cover / Shifter cam / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / External shift mechanism / Transmission side cover and clutch release mechanism / Transmission drive sprocket / Transmission case / Oil pan / Specifications

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Carburetor / Air filter backplate / Intake manifold / Throttle and idle cable / Starting enrichment valve choke cable / Fuel tank / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system / Evaporative control system service / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting / Switches / Horn / Electric panel /Turn signal module / Turn signal module and turn signal / Security module / Speedometer speed sensor / Starter relay switch replacement / Instruments / Fuses / Circuit breaker /Diagnostic trouble codes / Specifications

CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs (1999) / Front and rear wheel bearing end play check / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Cast wheels / Wheel balance / Tires / Tubeless tire changing / Tire repairs / Vehicle alignment / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Front suspension adjustment / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Shock absorbers / Shock absorber adjustments / Rear swing arm / Specifications

CHAPTER TWELVE / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER THIRTEEN / BODY
Seat / Windshield / Saddlebags / Specifications

SUPPLEMENT / 2002-2005 SERVICE INFORMATION
Tires and wheels / Periodic lubrication / Periodic maintenance / Engine / Rocker arm and pushrods / Cylinder head / Valve and valve components (2005 models) / Pistons and piston rings / Camshaft support plate / Crankcase and crankshaft / Clutch assembly (2005 models) / Transmission case (2003-on models) / Shifter adjustment (2003-on models) / Air filter backplate / Electronic fuel injection (EFI) / Depressurizing the fuel system (fuel injected models) / Induction module (fuel injected models) / Throttle and idle cables (fuel injected models) / Fuel tank console / Fuel tank (2004-on carbureted models) / Fuel tank (2004-on fuel injected models) / Fuel tank top plate and fuel gauge / sending unit (2004-on all models) / Fuel pump and fuel filter (2004-on fuel injected models) / Alternator / Voltage regulator / Ignition system (2004-on models) / Starting system / Lighting system / Switches / Electrical panel (2004-on models) / Turn signal module (TSM) and turn signal module/security module (TSSM) (2004-on models) / Starter relay replacement (2004-on models) / System relay replacement (2004-on fuel injected models) / Instruments / Fuses and maxi-fuse (2004-on models) / Front fork / Steering head and stem / Shock absorbers / Front brake pad replacement / Rear brake pad replacement / Rear brake pedal (2003-on FXDWG models)

INDEX

WIRING DIAGRAMS

Specific Models Covered:

1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXD/FXDI DYNA SUPER GLIDE
2005 HARLEY-DAVIDSON FXDC/FXDCI DYNA SUPER GLIDE CUSTOM
1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXDL/FXDLI DYNA LOW RIDER
2001 2002 2003 2004 HARLEY-DAVIDSON FXDP
1999 2000 HARLEY-DAVIDSON FXDS-CONV DYNA SUPER GLIDE CONVERTIBLE
1999 2005 HARLEY-DAVIDSON FXDWG/FXDWGI DYNA WIDE GLIDE
1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXDX/FXDXI DYNA SUPER GLIDE SPORT

Clymer Manuals Harley Davidson FXD/FXDI Dyna Super Glide Twin Cam 88 Manual
Clymer Manuals Harley Davidson FXDC/FXDCI Dyna Super Glide Custom Twin Cam 88 Manual
Clymer Manuals Harley Davidson FXDL/FXDLI Dyna Low Rider Twin Cam 88 Manual
Clymer Manuals Harley Davidson FXDP Police Twin Cam 88 Manual
Clymer Manuals Harley Davidson FXDS-CONV Dyna Super Glide Convertible Twin Cam 88 Manual
Clymer Manuals Harley Davidson FXDWG/FXDWGI Dyna Wide Glide Twin Cam 88 Manual
Clymer Manuals Harley Davidson FXDX/FXDXI Dyna Super Glide Sport Twin Cam 88 Manual
Clymer Manuals Harley Davidson FXD/FXDI Dyna Super Glide Twin Cam 88 Online Manual
Clymer Manuals Harley Davidson FXDC/FXDCI Dyna Super Glide Custom Twin Cam 88 Online Manual
Clymer Manuals Harley Davidson FXDL/FXDLI Dyna Low Rider Twin Cam 88 Online Manual
Clymer Manuals Harley Davidson FXDP Police Twin Cam 88 Online Manual
Clymer Manuals Harley Davidson FXDS-CONV Dyna Super Glide Convertible Twin Cam 88 Online Manual
Clymer Manuals Harley Davidson FXDWG/FXDWGI Dyna Wide Glide Twin Cam 88 Online Manual
Clymer Manuals Harley Davidson FXDX/FXDXI Dyna Super Glide Sport Twin Cam 88 Online Manual