• Complete Service Manual for D16H Volvo Diesel Engine
• Looseleaf Paper manual covered in hard plastic binders

Table of Contents:

Engine Models Covered: VN, VHD, VT, VAH /D16H

200-05 Low Power Output VN, VHD, VT, VAH 04/16 PV776-89244468
200-06 High Fuel Consumption VN, VHD, VT, VAH 11/11 PV776-89036493
200-200 Abbreviations, Emission Control System VN, VHD, VT, VAH 05/10 PV776-88957057
200-242 Engine Safety Practices VN, VHD, VT, VAH 05/10 PV776-20132591
200-311 Specifications, D16F, D16H, D16J, VN, VT VN, VT 04/16 PV776-89246015
210-07 Mass Based Variable Torque VN, VHD, VAH 10/11 PV776-89022275
210-146 Engine Replacement VN, VHD, VAH 05/12 PV776-89059132
211-063 Cylinder Head Pressure Test, D11, D13, D16, VN, VHD, VT, VAH 07/10 PV776-88928487
211-105 Valve Cover, Replacement, D16 VN, VT 01/10 PV776-88956647
211-323 Cylinder Head, Replacement, VN, VT, D16F, D16H, D16J, VN, VT 04/16 PV776-89249296
211-324 Camshaft Bearing Housing Assembly, Replacement, D16 VN, VT 05/10 PV776-88969964
211-63 Valve Seat, Replacement (One), D11, D13, D16F, D16H, VN, VHD, VT, VAH 07/09 PV776-88935740
212-30 Flywheel Housing, Replacement, D16 VN, VT 02/10 PV776-88960077
213-42 Piston and Liner, Replacement, D16 VN, VT 05/10 PV776-88969736
214-56 Valve Guide Wear, Checking, D11, D13, D16F, H and J VN, VHD, VT, VAH 07/09 PV776-88936882
214-60 Valve Stem Seals, Replacement, D16 VN, VT 05/10 PV776-88969587
214-64 Valve Guides, Replacement, D16F, D16H, D16F, D16D, D16J VN, VT 04/10 PV776-88969582
214-69 Rocker Arm Shaft Oil Pressure, Checking VN, VHD, VT, VAH 09/11 PV776-89031074
214-90 Valves and Unit Injectors, Adjustment, D16F VHD, VT 05/10 PV776-88943073
214-92 Rocker Arm Checking D16 VN, VT 07/11 PV776-89027951
214-96 Rocker Arms, Replacement (All), D16 VN, VT 02/10 PV776-88957591
215-41 Camshaft Wear Check VN, VHD, VT, VAH 02/10 PV776-88960477
215-52 Timing Gears, Replace (All), D16 VN, VT 05/10 PV776-88969185
215-56 VN, VT 05/10 PV776-88969186
Sealant, Timing Gear Plate, Replacement, D16
215-75 Timing Gear Cover, Replacement, D16 VN, VT 02/10 PV776-88957106
215-87 Camshaft, Replacement, D16 VN, VT 02/10 PV776-88956927
215-88 Camshaft Sensor, Replacement, D11, D13, D16F, D16D, D16J, D16H, D16F, VN, VHD, VT, VAH 09/09 PV776-88940698
216-35 Connecting Rod Bearings, Replace (All), D16 VN, VT 02/10 PV776-88956869
216-37 Flywheel Sensor Distance Checking, D11, D13, D16, VN, VHD, VT 04/10 PV776-88968328
216-44 Dual Mass Flywheel Check, Pressure Plate Removed VN, VT 10/12 PV776-89061508
216-46 Dual Mass Flywheel Check, Flywheel Removed VN, VT 10/12 PV776-89061494
216-49 Main Bearings, Replacement (All), D16 VN, VT 02/10 PV776-88956870
216-79 Crankshaft Seal, Replacement (Rear), D16 VN, VT 01/10 PV776-88957082
216-81 Flywheel Replacement, D16 with I-Shift VN, VT 10/08 PV776-20155167
216-89 Crankshaft Seal, Replacement (Front), D16 VN, VT 02/10 PV776-88956874
217-18 Heating Element, Replacement VN, VHD, VT, VAH 03/10 PV776-88960796
217-20 Oil Pan, Replacement, D16F, D16H VN, VT 02/10 PV776-88956515
221-44 Piston Cooling Nozzle, Replacement, D16 VN, VT 02/10 PV776-88956646
221-53 Oil Pump, Replacement, D16 VN, VT 02/10 PV776-88956548
222-121 Oil Filter Housing, Replacement, D16 VN, VT 06/10 PV776-88972100
223-122 Oil Cooler, Replacement VN, VT 03/11 PV776-88971058
223-19 Oil Cooler Pressure Test, D16 VN, VT 07/10 PV776-88974444
230-10 Diesel Fuel Hydrometer, Instructions, D11, D13, D16D, D16F, D16H, D16J, VN, VHD, VT, VAH 05/14 PV776-89158261
230-11 Fuel Filter Literature VN, VHD, VT, VAH 04/12 PV776-89054716
230-252 Fuel System, Design and Function, US2010 VN, VHD, VAH 05/11 PV776-89017681
230-256 Air in Fuel System, Check, VN, VHD, VT, VAH, D11, D13, D16, VN, VHD, VT, VAH 04/16 PV776-89247277
233-05 Fuel Pressure Sensor, Replacement D11H, D13H, D16H, VN, VHD, VAH 05/12 PV776-89057964
233-22 Fuel Filter, Replacement, Volvo Engines VN, VHD, VT, VAH 01/10 PV776-88937740
233-23 Filter, Water Separator, Replacement
233-61 Engine Fuel Filter Housing, Replacement VN, VHD, VAH 08/12 PV776-89067237
234-16 Tensioning Band, Fuel Tank, Replacement (With Step Bracket) VN, VHD, VAH 03/10 PV776-88960074
2348-001 Fuel Tank Bracket, Replacement, VN, Cummins, D11, D13, D16 VN 07/15 SB2348-001eng_V
237-46 Sleeve, Engine Injector, Replacement (Copper), D12D, D11, D13, D16F, D16H, D16F, VN, VHD, VT, VAH, VN, VHD, VT, VAH 06/16 PV776-89259831
237-49 Engine Injector, Replacement (Flat), VN, VHD, VT, VAH, D12D, D13H, D11H, D16H, VN, VHD, VT, VAH 06/16 PV776-89259581
237-60 Engine Injector and Sleeve, Replacement (Conical), VN, VHD, VT, VAH, D16, D11, D13, VN, VHD, VT, VAH 09/15 PV776-89214298
251-38 Exhaust Manifold, Replacement, D16 VN, VT 05/10 PV776-88968807
251-39 Intake Manifold, Replacement, D16 VN, VT 05/10 PV776-88971178
252-31 Exhaust Pipe, Replacement (Selective Catalytic Reduction Inlet) - Horizontal Pipe VN, VHD 04/10 PV776-88966646
252-32 Exhaust Pipe, Replacement (Selective Catalytic Reduction Inlet) - Vertical Pipe VN, VHD, VAH 03/10 PV776-88966647
252-34 Exhaust Pipe, Replacement, Diesel Particulate Filter (DPF) Outlet, VN, VHD VN, VHD 04/10 PV776-88960732
252-35 Exhaust Pipe, Replacement, DPF Inlet VN, VHD, VAH 11/13 PV776-89133416
253-66 Engine Brake, Design and Function, D13, D16, VN, VHD, VT, VAH 06/11 PV776-89022228
253-69 Control Valve, Engine Brake, Replacement, D16 VN, VT 05/10 PV776-88969184
254-76 Particulate Filter Insert, Replacement VN, VHD 06/10 PV776-88951696
254-77 Aftertreatment DOC, Replacement VN, VHD 03/10 PV776-88960478
254-80 Particulate Filter, Complete, Replacement VN, VHD 04/10 PV776-88951636
254-81 DEF Dosing Valve, Replacement, Volvo VN, VHD 05/10 PV776-88958835
255-42 Turbocharger and Exhaust Aftertreatment System, VN, VHD, VT, VAH, D16H, D16J, D13J, D11J, D11F, D13F, D13H,D11H, D16H, VN, VHD, VT, VAH 12/12 PV776-89087675
255-64 Turbocharger Replacement, D16 VN, VT 12/12 PV776-89087145
257-16 Oil Separator, Crankcase Breather, Replacement, D16 VN, VT 06/10 PV776-88974863
258-100 Air Supply Line, Replacement VN, VHD, VAH 05/11 PV776-89004672
258-101 Aftertreatment Hydrocarbon Dosing Module, Replacement VN, VHD, VAH 07/12 PV776-89067042
258-102 Hard Fuel Line, Aftertreatment Hydrocarbon Doser, Replacement VN, VHD, VAH 05/11 PV776-89012954
258-104 Fuel Supply Line, Replacement VN, VHD, VAH 05/11 PV776-89010190
258-105 Hard Fuel Line, Aftertreatment Hydrocarbon Doser, Replacement VN, VHD, VAH 05/11 PV776-89010693
258-108 Aftertreatment Hydrocarbon Doser, Replacement VN, VHD, VT, VAH 05/12 PV776-89058164
258-20 Aftertreatment Diesel Exhaust Fluid (DEF) Tank, Flush, VN, VHD, VAH, D16H, D11J, D13J, D16J, D13H, D11H, D16H, VN, VHD, VAH 03/15 PV776-89196317
258-26 Aftertreatment Doser Replace VN, VHD, VT 09/10 PV776-88992592
258-27 Aftertreatment System, Design and Function VN, VHD, VAH 08/12 PV776-89068710
258-40 VN, VHD 04/10 PV776-88969771
Aftertreatment Selective Catalytic Reduction (SCR) Heat Shield, Replacement
258-50 Aftertreatment Doser Clean VN, VHD, VT 09/10 PV776-88987946
258-53 NOx Sensor and Control Module, Replacement, US2010 VN, VHD 05/10 PV776-88951999
258-69 Solenoid Valve, Aftertreatment Doser, Installation VN, VHD, VT 03/10 PV776-88963523
258-70 Aftertreatment Horizontal SCR Catalyst, Replace VN, VHD 04/10 PV776-88960469
258-74 Aftertreatment Vertical SCR, Replacement VN, VHD 04/10 PV776-88960474
258-75 Filter, DEF Pump, Replacement VN, VHD, VAH 07/13 PV776-89114064
258-76 DEF Pump Unit, Replacement VN, VHD 06/10 PV776-88960485
258-78 Aftertreatment DEF Tank Level Sensor, Replacement VN, VHD, VAH 10/12 PV776-89076851
258-82 Aftertreatment Diesel Exhaust Fluid (DEF) Tank, Filler Neck Insert, Replacement VN, VHD 03/10 PV776-88967199
258-83 Prefilter, Diesel Exhaust Fluid (DEF), Replacement VN, VHD, VT, VAH 06/13 PV776-89113432
258-84 Aftertreatment Diesel Exhaust Fluid (DEF) Tank, Replacement VN, VHD, VAH 03/10 PV776-88960538
258-86 DEF Contamination, D16H, D11J, D13J, D16J, D13H, D11H, D16H, VN, VHD, VAH, VN, VHD, VAH 06/15 PV776-89210513
258-87 Aftertreatment Diesel Exhaust Fluid (DEF) Tank Bracket, Replacement VN, VHD VN, VHD 03/10 PV776-88968326
258-88 Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve, Clean VN, VHD, VAH 01/11 PV776-88998402
258-89 Aftertreatment Selective Catalytic Reduction (SCR) Cage, Replacement VN, VHD, VN, VHD 04/10 PV776-88966821
258-90 DEF Tank Heater Valve Replacement, VN, VHD VN, VHD 03/10 PV776-88960487
258-92 Aftertreatment Control Module, Replacement, VN, VHD, VAH 03/10 PV776-88958426
260-40 Cooling System, Pressure Test VN, VHD, VT, VAH 04/12 PV776-89054845
260-62 Tracerline Extended-Life Coolant Dye VN, VHD, VT, VAH 12/11 PV776-89024407
261-30 Radiator, Replacement, D16F, D16H, D16J, VN, VT VN, VT 07/15 PV776-89212701
261-46 Heater Manifold, Replacement (Frame Mounted) VN 07/13 PV776-89111297
2619-001 Bug Screen, Replacement VN 10/13 SB2619-00101
262-03 Thermostat, Replacement, D16 VN, VT 02/10 PV776-88956875
262-05 Coolant Pump, Replacement, D16 VN, VT 02/10 PV776-88956877
262-06 Coolant Pump, Test, D11F, D13F, D16F, D13H, D11H, D11J, D13J, D16J VN, VHD, VAH, VN, VHD, VAH 02/16 PV776-89219114
263-31 Drive Belt, Replacement, D16 VN, VT 02/10 PV776-88956878
263-51 Fan Hub Assembly, Replacement, D16H and J VN 06/13 PV776-89111664
265-20 Charge Air Cooler Leak Test VN, VHD, VT, VAH 05/14 PV776-20180327
265-23 Charge Air Cooler, Replacement, D16 VN, VT 01/12 PV776-89048467
275-05 Cruise Control Design and Function VN, VHD, VT, VAH 06/11 PV776-89022171
28 Engine Control Module (ECM), Aftertreatment Control Module (ACM), Electrical System Version3, Diagnostic Trouble Code (DTC) VN, VHD, VAH 02/13 PV776-89063523
284-100 Engine Control Module Replace Volvo, D13 and D16 VN, VHD, VT, VAH 05/12 PV776-89056254
284-101 Fuel Pressure Sensor, Aftertreatment, Replacement VN, VHD, VAH 05/12 PV776-89059606
284-24 Crankcase Pressure, Check VN, VHD, VT, VAH 09/12 PV776-89076457
293-03 EGR Cooler, Clean D11, D13, D16 VN, VHD, VT 03/10 PV776-88931874
293-08 EGR Cooler Replace D16 VN, VT 03/11 PV776-88968805
293-11 EGR Cooler Pressure Test VN, VHD, VT, VAH 10/11 PV776-89030402
293-23 EGR Pipes, Replacement, D16 VN, VT 02/10 PV776-88956880
293-24 EGR Valve, Replacement, D16 VN, VT 05/10 PV776-88968806
293-66 EGR Venturi Tube, Replacement, D16 VN, VT 03/14 PV776-89148662
293-83 Exhaust Gas Recirculation Temperature Sensor, Replacement, D16H and J VN 06/12 PV776-89060280
293-88 EGR Differential Pressure Sensor, Replacement, D16 VN, VT 03/14 PV776-89148661
Group 5 Brakes
561-20 Compressor, Replacement, D16 VN, VT 04/10 PV776-88971050